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My warehouse manager called me out on overcomplicating our pick paths

After 3 years of tweaking our warehouse layout in Denver, my lead picker flat-out said my system made him walk an extra 200 feet per order. He showed me his own route on a napkin during lunch and it was just straight lines, no zigzagging. Has anyone else had to let go of a fancy system because the people actually doing the work had a simpler way?
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andrew_sanchez94
The napkin route from your picker is the exact kind of thing that saves 200 feet per order. I've seen managers spend weeks on optimized software only to have a guy with a pencil draw a better path on a greasy napkin. Sometimes the simplest way is the fastest way, and you gotta swallow your pride and let the workers show you how it's really done.
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the_jana
the_jana18d ago
Oh man, @andrew_sanchez94 totally nailed it, I had the exact same wake-up call!
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